Rectangular Electromagnet 2000N DC 24V | Custom Solenoid Manufacturer

VN-2004525H Customizable Rectangular Electromagnet – 2000N Holding Force (DC 24V/12V)

Overview:Maximize your automation efficiency with the VN-2004525H Rectangular Electromagnet. Engineered for limited-space applications requiring high holding power, this compact unit delivers a powerful 2000N (approx. 200kg) holding force. Its flat, rectangular profile makes it the ideal solution for robotic arms, automated sorting lines, and door locking mechanisms where standard round magnets cannot fit.

Key Features & Benefits:

• Superior Force-to-Size Ratio: With compact dimensions of 200 x 45 x 25 mm, it generates a massive 2000N holding force, allowing for heavy lifting without bulky equipment.

• Industrial-Grade Construction: Features high-quality pure copper windings and a durable metal housing with epoxy potting, ensuring resistance to shock, vibration, and moisture (IP65 rated optional).

• Zero Residual Magnetism: Designed to release the load instantly upon de-energization, ensuring fast cycles and precise placement in automated workflows.

• Flexible Voltage Options: Standard models available in DC 24V. Custom winding for DC 12V or other voltages is available upon request to match your power supply.

• Easy Installation: Flat rectangular surface with rear mounting holes allows for seamless integration into conveyor systems and manipulators.

Ideal Applications:

• Industrial Automation & Robotics (End-of-arm tooling).

• Access Control & Safety Locking Systems.

• Material Handling (Ferrous sheet metal moving).

• Textile and Packaging Machinery.

Technical Specifications:

• Model: VN-2004525H

• Holding Force: 2000N (Tested on flat, clean steel plate).

• Dimensions: 200mm (L) x 45mm (W) x 25mm (H).

• Operating Voltage: DC 24V (Standard) / DC 12V (Optional).

• Duty Cycle: 100% Continuous.

Frequently Asked Questions (FAQ)

Q1: What factors affect the actual holding force of this electromagnet?

A: The rated 2000N force is tested under ideal conditions (a thick, flat, clean steel plate in direct contact). The actual force can be reduced by:

• Air Gaps: Paint, rust, or uneven surfaces between the magnet and the load.

• Material Thickness: Thin steel sheets may saturate quickly and hold less force.

• Material Type: Low-carbon steel offers the best magnetic permeability.

  
  

Q2: Can I keep this electromagnet powered on continuously (100% Duty Cycle)?

A: Standard electromagnets generate heat when powered. Please specify your required Duty Cycle (the ratio of "on" time to "off" time) when inquiring. We can customize the winding resistance to support 100% continuous duty if your application requires the magnet to be on for long periods.

Q3: Is the voltage strictly fixed at 24V?

A: Our standard stock model is DC 24V, which is most common for industrial automation. However, as a direct manufacturer, we can customize the coil winding for DC 12V, DC 48V, or DC 110V to suit your specific power requirements.

Q4: How do I mount this rectangular magnet?

A: The unit comes with threaded mounting holes on the rear (non-magnetic) side. We can also customize the mounting hole size and position based on your technical drawings.

Q5: Does it have residual magnetism when turned off?

A: We use high-grade magnetic materials and special processing to minimize residual magnetism. The load should release immediately when power is cut. If your application requires extremely fast release times, please let us know, and we can suggest additional demagnetizing controllers.